Saturday, January 25, 2014

Details Pertaining Overhead Crane Inspections

By Eliza Mendoza


Overhead crane inspections must be performed by all companies that posses lifting equipment as per the requirements set by departments of safety, occupation and healthy administration. It is highly beneficial to conduct comprehensive and disciplined inspections. For instance, if assessments are undertaken as required there will be reduced cases of fatality or injured personnel. The equipment productivity will also be maintained and the service life of the equipment prolonged.

A program or plan will enhance effective assessments as it will guide the officials of a given plant on how to handle the task. A quality assessment program is composed of a controlled document known as manual and it contains work instructions and procedures. Since with time changes are experience in technology and legal matters, the manual is supposed to be revised periodically to accommodate these changes. By composing a manual, it will be possible to have a systematic way of examining. The book serves as a reference as far as scrutiny processes are concerned.

Seamless transitions will be possible when changes come in management so long as a company has got a manual to guide scrutiny activities. It is the document that is relied in acquainting new employees with assessment skills. In addition, it clearly states the training requirements of the inspectors.

The manual gives details on how different kinds of cranes found within the plant should be inspected. Information on how to document the findings and keep records is contained in the assessment document. The manual is supposed to clearly indicate how to report faults to engineers.

A program which is meant to control assessment processes is supposed to be closely monitored by an engineer who is certified in structure design and inspection. The responsible engineer should review and approve each inspection. To ensure that assessors meet the minimum quality standards in their work, the engineer should carry random inspections on already inspected cranes.

During the assessment process, people involved should follow safety rules provided by state authorities and the company. All the plant workers should be aware of the inspection process before it commences. Proper measures should be provided so as to ensure that the crane being inspected is not hit by those which are operational. Suspended blocks and any other source of mechanical energy should be released.

The crane to be inspected is supposed to be placed in a well lit place which is not near production processes. It is required that the process be carried out in the right phase to limit cases of accidents. The participant should only access areas that they are sure of safe footing or stable hand holding. The condition of the walking surface must be determined to ensure that it is not covered with debris or lubricants.

At time of overhead crane inspections, the worker involved should have adequate two way radio sets to enhance proper communication. They will require protection materials which include gloves, dust mask and coveralls. The management of a given firm is supposed to supply assessors with all tools and instruments they require for the work.




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